Hellion Single Turbo - Complete Kit (96-04 GT)

Hellion Single Turbo - Complete Kit (96-04 GT)
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About Hellion

Hellion Power Systems Turbochargers
Hellion Turbo Kits are now available at AmericanMuscle, and at some of the lowest prices on the Internet! These Hellion Mustang Turbocharger kits come complete ...... READ MORE
OUR PRICE$5,995.99
Market Price $6,659.99You Save 10% ($664.00)
Item # 42604
Ships in 5-7 business days

Product Features

  • Complete Kit
  • Single Turbo
  • Turbonetics 62mm Turbo
  • 350 to 850 Horsepower
  • Retains the A/C and other accessories
  • Turbonetics 1 year unconditional warranty
  • Fits 1996 to 2004 GT Mustangs
More Horsepower! The stock 1996 to 2004 4.6L GT Mustangs came with a respectable 260 Horsepower and 302 lb/ft of Torque from the factory, but after installing a Hellion Single Turbo Kit you will be planting a ground pounding 350 to 850 Horsepower to the pavement (depending on custom tuning and fuel upgrades).

Complete Kit. The Hellion Mustang Single Turbo Kit comes with a Turbonetics 62mm Turbo, injectors, programmer with base tune installed, and all the required parts and hardware needed to upgrade your mild manner pony to a wild snarling beast.

Retains A/C. The Hellion Turbocharger system is designed to retain the factory air conditioning, A/C lines, and accessories for complete driver comfort.

Application. This Hellion Single Turbo Kit is specifically designed for use on the 1996 to 2004 GT Mustangs equipped with the 4.6L V8 engine, excludes Bullitt model.

Please Note: Hellion Turbo Kits are built to order for our customers. Because of this there can be a 5 to 7 day lead time on orders.

Specifications.
  • Complete Kit - includes injectors and programmer with base tune
  • Turbonetics 62mm Turbo
  • Passenger Side Mount
  • Retains the A/C and other accessories
  • Professional Installation Recommended

Installation Time:

(approx) a day

Difficulty Level:

Mechanical expertise or professional installation required.

What's in the box?

Hardware included:
  • (1) Turbonetics 62mm Turbo
  • (1) Turbosmart Ultragate wastegate
  • (1) bar and plate intercooler 24x6x3
  • (1) mass air meter
  • (1) mass air meter adapter flange, hardware
  • (1) k-member, a-arms and coil over kit
  • (1) Mitsubishi bypass valve
  • (1) main turbo inlet pipe
  • (1) crossover pipe
  • (1) downpipe
  • (1) exhaust double barrel
  • (1) cat or straight pipe
  • (1) y-pipe
  • (1) small wastegate pipe
  • (1) intercooler pipe 1
  • (1) intercooler pipe 2
  • (1) intercooler pipe 3
  • (1) boost inlet pipe/polished
  • (1) radiator hose 1 5/8 polished
  • (1) turbo 4" inlet pipe/polished
  • (1) turbo support bracket
  • (1) intercooler support bracket
  • (1) coolant can support rod and nut
  • (2) ps line splices 3/8"
  • (1) ps line hose 10"each/28 ft
  • (4) ps line high pressure clamps 3/8"
  • (1) oil feed line 47" #4
  • (2) 1/8 pipe to #4 90 degree fitting
  • (2) 2 inch hose clamps for radiator hose
  • (4) 3/4 inch hose clamps/idle hoses
  • (1) breather hose 5/8" x 20 "
  • (4) 5/8 breather hose clamps
  • (4) 4 to 4.5 inch hose clamps
  • (4) bypass hose clamps
  • (2) metric stainless bolts for wastegate
  • (2) 5/16 stainless bolts for wastegate 1" long
  • (1) metric bolt for turbo support bracket/38mm long
  • (1) metric bolt for turbo support bracket/35mm long
  • (2) metric bolts from intercooler to radiator support
  • (4) washers for metric bolts
  • (1) 1/4 x 3/4 bolt ps line cooler bracket
  • (2) 1/ 4x 3/4 bolt for elec box relocation
  • (3) 1/4 inch nylock nuts
  • (6) 1/4 inch washers
  • (1) Adel clamp for a/c line 5/16" hole
  • (1) 5/16 x1/2 bolt to secure Adel clamp to boost hose
  • (1) 5/16 inch washer
  • (2) Metric bolts for oil drain to turbo
  • (2) washers for oil drain
  • (4) 3/8 x 1 1/2 bolts, nuts, and washers for turbo to turbine inlet
  • (2) 3/8 x 1 3/4 bolts and washers for crossover connection
  • (3) 3 inch torque clamps for exhaust
  • (1) rubber dog bone 1.75" center to center
  • (1) hanger for exhaust
  • (4) 3/8 x 2.5 bolts, nuts, and washers for y-pipe to mufflers
  • (2) turbo bracket spacers aluminum
  • (3) 5/16 x 3/4 bolts, nuts, and washers for intercooler support bracket, exhaust hanger
  • (1) #10 straight hose fitting
  • (1) #10 90 degree hose fitting
  • (1) #10 line, steel braided, 1 foot
  • (1) 3/8 to #10 oil return fitting
  • (10) 2.5" stainless T-bolt clamps
  • (2) 3 inch stainless T-bolt clamps
  • (1) 3 inch v-band clamp for turbo outlet
  • (8) NGK Spark plugs
  • (1) 4"/3.5" long silicone hose piece
  • (1) 4"/2" long silicone hose pieces
  • (5) 2.5 inch silicone hose pieces 3" long
  • (1) 3 inch silicone hose piece 3" long
  • (2) 1 3/8" x 2.5 silicone hose pieces
  • (1) 3 ft 7/32 vacuum line for bypass
  • (1) brass tee
  • (1) Turbo oil outlet flange
  • (1) #10 Turbo oil outlet extension fitting
  • (1) Turbocharger heat shield
  • (1) 1 5/8 inch clamp for wastegate tube
  • (1) punch for oil pan
  • (1) K and N air filter
  • (1) heat wrap roll
  • (2) stainless fan heat shields 6x3
  • (2) stainless heat shields for steering boots 4x5
  • (8) metal zip ties
  • (10) zip ties for ps hose retention

What's in the box?

Hardware included:
  • (1) Turbonetics 62mm Turbo
  • (1) Turbosmart Ultragate wastegate
  • (1) bar and plate intercooler 24x6x3
  • (1) mass air meter
  • (1) mass air meter adapter flange, hardware
  • (1) k-member, a-arms and coil over kit
  • (1) Mitsubishi bypass valve
  • (1) main turbo inlet pipe
  • (1) crossover pipe
  • (1) downpipe
  • (1) exhaust double barrel
  • (1) cat or straight pipe
  • (1) y-pipe
  • (1) small wastegate pipe
  • (1) intercooler pipe 1
  • (1) intercooler pipe 2
  • (1) intercooler pipe 3
  • (1) boost inlet pipe/polished
  • (1) radiator hose 1 5/8 polished
  • (1) turbo 4" inlet pipe/polished
  • (1) turbo support bracket
  • (1) intercooler support bracket
  • (1) coolant can support rod and nut
  • (2) ps line splices 3/8"
  • (1) ps line hose 10"each/28 ft
  • (4) ps line high pressure clamps 3/8"
  • (1) oil feed line 47" #4
  • (2) 1/8 pipe to #4 90 degree fitting
  • (2) 2 inch hose clamps for radiator hose
  • (4) 3/4 inch hose clamps/idle hoses
  • (1) breather hose 5/8" x 20 "
  • (4) 5/8 breather hose clamps
  • (4) 4 to 4.5 inch hose clamps
  • (4) bypass hose clamps
  • (2) metric stainless bolts for wastegate
  • (2) 5/16 stainless bolts for wastegate 1" long
  • (1) metric bolt for turbo support bracket/38mm long
  • (1) metric bolt for turbo support bracket/35mm long
  • (2) metric bolts from intercooler to radiator support
  • (4) washers for metric bolts
  • (1) 1/4 x 3/4 bolt ps line cooler bracket
  • (2) 1/ 4x 3/4 bolt for elec box relocation
  • (3) 1/4 inch nylock nuts
  • (6) 1/4 inch washers
  • (1) Adel clamp for a/c line 5/16" hole
  • (1) 5/16 x1/2 bolt to secure Adel clamp to boost hose
  • (1) 5/16 inch washer
  • (2) Metric bolts for oil drain to turbo
  • (2) washers for oil drain
  • (4) 3/8 x 1 1/2 bolts, nuts, and washers for turbo to turbine inlet
  • (2) 3/8 x 1 3/4 bolts and washers for crossover connection
  • (3) 3 inch torque clamps for exhaust
  • (1) rubber dog bone 1.75" center to center
  • (1) hanger for exhaust
  • (4) 3/8 x 2.5 bolts, nuts, and washers for y-pipe to mufflers
  • (2) turbo bracket spacers aluminum
  • (3) 5/16 x 3/4 bolts, nuts, and washers for intercooler support bracket, exhaust hanger
  • (1) #10 straight hose fitting
  • (1) #10 90 degree hose fitting
  • (1) #10 line, steel braided, 1 foot
  • (1) 3/8 to #10 oil return fitting
  • (10) 2.5" stainless T-bolt clamps
  • (2) 3 inch stainless T-bolt clamps
  • (1) 3 inch v-band clamp for turbo outlet
  • (8) NGK Spark plugs
  • (1) 4"/3.5" long silicone hose piece
  • (1) 4"/2" long silicone hose pieces
  • (5) 2.5 inch silicone hose pieces 3" long
  • (1) 3 inch silicone hose piece 3" long
  • (2) 1 3/8" x 2.5 silicone hose pieces
  • (1) 3 ft 7/32 vacuum line for bypass
  • (1) brass tee
  • (1) Turbo oil outlet flange
  • (1) #10 Turbo oil outlet extension fitting
  • (1) Turbocharger heat shield
  • (1) 1 5/8 inch clamp for wastegate tube
  • (1) punch for oil pan
  • (1) K and N air filter
  • (1) heat wrap roll
  • (2) stainless fan heat shields 6x3
  • (2) stainless heat shields for steering boots 4x5
  • (8) metal zip ties
  • (10) zip ties for ps hose retention
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Fitment:
  • GT 96, 97, 98, 99, 00, 01, 02, 03, 04

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