How to Install a Roush 9 Bar Black Billet Grille on Your 2005-2009 Mustang GT or V6
This Mustang Parts Installation Guide Works For
|  | Tools Required
Installation Time: 30 Min |
Installation
Installation Instructions
Packing List for ROUSH Billet Grille Kit
| Description | RPP Part Number | Qty. |
|---|---|---|
| High Flow Grille Kit | R03010117 | 1 |
| Billet Grille | 1 | |
| Phillips-head Screws | 14 | |
| U-Nuts/Clips | 14 | |
| Clamp Brackets, 1-3/8” | 4 | |
| U-Brackets | 4 | |
| Long L-Brackets, 4-3/4” | 2 | |
| Short L-Brackets | 2 | |
| Installation Instructions | R03010138 | 1 |
Remove Upper Factory Grille:
- Raise hood and prop open.
- Use a flat head screwdriver or panel tool to lift the center pin for removal of the six plastic pushpins from plastic radiator cover. Remove cover and set aside.
- Protect the fascia under the grille area with masking tape or by taping a soft blanket over the area.
- Remove the factory Honeycomb grille that is held in by eight plastic clips that penetrate the front fascia. Use an angled pick tool and/or flat head screw driver.
- Secure factory fog light harnesses to inner fascia/grille area using electrical tape or nylon zip ties (not supplied). Do not allow harnesses to rest in contact with radiator. We advise that the Harness Connectors be wrapped in electrical tape to help protect from elements.
- Place four U Nut/Clips onto the 90-degree sides of the four U-Brackets. Important! Screw Hole Side of U-Nut/Clip MUST be installed as shown below.
- Install the four U-Bracket & Clip Assemblies to fascia through the existing four slots that secure the lower edge of the factory grille. From the backside of the slots, feed U-Bracket Assembly (starting with leg that does not have the U-Nut) through each slot as shown below.
- Install a Clamp Bracket onto each of the U-Brackets and Secure with a Phillips Head screw (supplied) as shown above, use thread locker on screws. Note: The inside of the bend faces towards the rear of the car. The fascia’s tabs will be pinched between the Clamp Bracket and the U-Bracket.
- Install a U-Nut/Clip onto each front “leg” of the four U-Brackets installed in step 9. Important! Screw Hole Side of U-Nut/Clip MUST be installed on the radiator side of “leg”.
- Along the front of radiator support there are two fasteners that secure a wire harness (on passenger side) and the hood release cable (on driver side). Carefully remove fasteners from radiator support; do not damage as they will be reused. The holes that remain will be used for mounting the two Long L-Brackets.
- Install two U-Nut/Clips onto each Long L-Bracket, as shown in the pictures below. On the long side of the L-Bracket, the screw hole side of the clip will face downward. The screw hole side of the other clip will face towards the radiator on the short, up leg of the L Bracket.
- Install the previously removed fasteners (Step #10) into the ends of the L-Brackets as shown. Important! Screw Hole Side of U-Nut/Clips MUST be installed as shown below.
- Install both Long L-Brackets to radiator support by threading Phillips head screws (supplied) through radiator support (at previously vacated fastener holes) into L Bracket at the UNut/ Clip, use thread locker. The short end of the L Bracket should face upward. Do not fully tighten screws at this time.
- Install one U-Nut/Clip onto both Short L Brackets, on the side of the L Bracket that has the slotted hole. Face the threaded side of the clip towards the inside of the “L”. Important! - Screw Hole Side of U-Nut/Clip MUST be installed on rear-facing side of leg (see picture in Step #17, below).
- Fasten Short L Brackets to the Grille using Phillips Screws (supplied) through the center two upper mount tabs in the Grille and into the U-Nut/Clips (use thread locker). These two Short L-Brackets will support the plastic radiator cover removed in Step# 2.
- Place Billet Grille onto fascia and start all six mounting screws through Grille Mount Tabs into brackets, use thread locker on all screws. Just snug screws at this time.
- Adjust grille in fascia opening until desired location is achieved.
- Grille should be nearly parallel with front of fascia uprights (between headlights and grille).
- Grille should be positioned slightly above the horizontal surface of the fascia.
- Tighten all mounting screws at this time.
- Close hood and verify fit and clearance gaps around Grille. Adjust if necessary.
- Install Factory Radiator cover, removed in step #2, using the factory fasteners.
Note: Use an angled pick tool and/or flat head screw driver to lift the Tabs in the Fascia while pulling Grille toward you. Work your way around the Grille, one Tab at a time. You will need to unplug the fog lights before grille can be removed completely.
Installation of Grille Hardware and Grille:
Note: Kit contains 2 different sizes of U-Brackets; two narrow and two wide. The narrow UBrackets are to be installed in the outermost tabs of the fascia. The wide U-Brackets are to be installed in the innermost fascia tabs.
Caution! DO NOT OVERTIGHTEN SCREWS!
Congratulations!!! You have completed the installation of the ROUSH Performance Products, Billet Grille Kit. It is recommended that you save all parts removed from your vehicle during the installation of this kit.
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AmericanMuscle probably has the cheapest, rock bottom prices on all Mustang parts! Aside from its cheap prices, they also topped it off with a free-shipping deal! It doesn't get any better than that! Their customer service is beyond exceptional! They've always been helpful and courteous when I asked them for information and specs about my previous purchases. Subscribe on their e-mail list and they'll even send you coupons, It doesn't get any better than that! Rock bottom prices with coupons and free shipping! What else can one ask for?
Paul C
I cannot tell you what a joy it is to do business with American Muscle. Their sales and customer service departments are always on point, and able to answer my questions with ease. They always beat their competition on pricing, and have an ever growing selection. There parts ship quickly, and arrive in a timely manner, all for free. I haven’t found anyone else with free shipping. They also give us military a good price break, so we save even more money. There online catalog is the easiest online catalog to browse, that I have found yet. I absolutely praise American Muscle for the service they provide us.
Aaron W
Being from Canada I was a little unsure about placing a order of the size and amount that I did, but must say the ease of placing the order and tracking the order all the way to my door was a very pleasant experience and I will be dealing with American Muscle in the future. I would also recommend the product and services to anybody thinking of ordering in the future.
Robert S
I've put in 10 orders from American Muscle and every single time, they have been an absolute breeze to deal with. I have had no problems whatsoever. Every time I have had a question, the staff has been VERY supportive, informative, and they seem like they are actually interested in assisting you. AM has the best customer service I have ever had the pleasure of dealing with. I will continue to order from them. They have top quality parts, awesome selection, great service, fast and free shipping and tough-to-beat prices. It's nice to be able to buy things for a car that I love from a company that I can completely trust. NO ONE can beat AmericanMuscle.com.
Valerie J
No problems encountered with the order and the shipping was very fast and free, very nice touch. Pricing was in line with what I had expected. I have added them to my most favorite list status and will be using them in the near future for my parts, etc. purchases for my 1998 Mustang Cobra convertible,#2931 of 3480. Thanks for the great service to Mustangers!!
Richard A
I am completely satisfied with the purchase I made several years ago for the Sequential Light Kit for my 1998 Ford Mustang GT Convertible. I now have a 2002 Ford Mustang GT Convertible and plan on making some changes to it. I intend for all of the parts needed to be purchased from no one other than AmericanMuscle.com.
Ernesto C
I HIGHLY recommend you do business with AmericanMuscle.com. They are very courteous and helpful in assisting one with obtaining information before a purchase has been made. Free shipping really can't be beat! I ordered a set of lowering coil springs for my Mustang and they were shipped FREE and they weighed 40 lbs. I will return to AmericanMuscle with all of my automotive performance business needs!
Robert R
I've ordered from this vendor before and each time they have exceeded my expectations. As an owner of a 2002 Mustang, they offer a lot of interesting products for my vehicle. I will be ordering from them again soon. Their policy of no shipping charges is very appealing to me and sets them apart from their competition. Their communication on the status of your order and their promptness in shipping is also very much appreciated.
Steven T
I researched the items that I purchased extensively, found Americanmuscle.com to be the best price. Their customer service dept. was very friendly, knowledgeable and their 1st language is english. They post their own customers install instructions, reviews and comments. This place is one that I will purchase from again. Thanks for a great buying experience.
Greg M
American Muscle continues to foster a feeling of community with its customers, Mustang owners -who are a tight knit community in and of itself. This effort to integrate with their customer base is lacking in the automotive aftermarket parts industry. It is because of this that many in the Mustang community come back to American Muscle time and time again.
Jordan C
Ryan D.Customer Support
I grew up a Chevy kid, but when it came time to get a muscle car of my own, I fell in love with Mustangs. Been bleeding blue ever since. Being a Customer Service Rep at American Muscle lets me talk about the cars I love and how to make...
DaveTraining Director
I have been toying with Mustangs since before a driver's license was even an option. I've owned somewhere around 15 and I'm not done by a long shot. It all started with a 175 HP pearl white convertible Fox Body. It sparked my love for Mustang's and that sparked a...
BillCustomer Support
I'm currently a student at Penn State University studying political science. I've run a performance shop on the side for over a year now, and I've been working on cars for 7 years now. I've done transmissions, engines, and suspensions on many different cars. I used to be a Chevy...
GerryCustomer Support
When I retired after working for the city of Philadelphia and Septa I decided it was time to relive my earlier years and buy a real muscle car. (I also took on this job at AmericanMuscle for fun - I love the car and the community and belong to several...
KarenCustomer Support
I am a Mustangaholic. Do not try to cure me, I am perfectly OK with being one. I have owned over 10 Mustangs in my lifetime already. I currently have just 5 (I did own 8 at one time). I fell in love for the first time when I was...
DuncanMarketing
Got into cars when I was young. Always was into the Mustangs because of the movie 'Gone in 60 Seconds' with the 1967 Shelby GT500 Fast back when I was growing up. I am currently attending Universal Technical Institute for Automotive/Diesel and Ford Fact program. I just started working at...
DannBama Tuning Specialist
I may be the only person to ever brave a winter with drag radials on a Mustang, while still daily driving it. Don’t worry, I finally got them off in the spring (day late and a dollar short, right?), and I promptly finished those tires at our company picnic in...
CraigProduct Development
I have always been around Mustangs in my professional life, either fixing them as a mechanic, selling them at dealerships, or modding them here at AmericanMuscle. Instead of starting right away with the power mods, I started looking more into suspension and weight reduction. I have always dreamed of entering...
LeeCustomer Support
I am a diehard Mustang fanatic. I first fell in love with Mustangs when I was 15 years old and I found a 1966 Mustang coupe restoration project. That was the beginning of my addiction. I quickly added a 1993 Mustang LX 5.0 to my collection which served as my...
JamieCustomer Support
This whole story starts when I was 15 and I had to have a foxbody. So I went out and found the loudest fastest foxbody that 5 grand could buy. When I realized that this thing was a certain death trap I sold it and moved onto the 2000 GT...
HeatherCustomer Support - Lead
I went to automotive school in Exton, PA, and worked as a mechanic for a while. My dad is a huge Ford guy; he used to drag race and my uncles raced motorcycles so I was always in the garage growing up. Working here is nice because it's not as...
Ryan MBama Tuning Specialist
I got my first Mustang when I was 16, a two tone 91 GT red and silver with a sunroof that didn’t leak! And needless to say I was a bit timid to do work on it, I hadn’t modified any vehicle before outside of installing a CD player. I...
DrewCustomer Support
Recently I bought my first home, the selling point for the house was not the amount of land, bedrooms, or bathrooms like how most people would choose a home. I made my choice based on the garage where the mustang sleeps. The garage is completely finished with painted floors, walls,...
Mike JCustomer Support - Manager
My first car was a 1989 Ford Mustang Saleen Convertible that I used as my test car to learn about working on Mustangs. Foxbodies have become my passion and now I pretty much consider myself a Foxbody expert. My dream project car is a Foxbody with a 03-04 cobra swap...
KarenCustomer Support
I am a Mustangaholic. Do not try cure me, I am perfectly ok with being one. I have owned over 10 Mustangs in my lifetime already. I currently have just 5 (I did own 8 at one time). I fell in love for the first time when I was 13....
BrickPurchasing
I was a customer first - 7 years ago I came in to buy parts, got in an argument with someone about a part, and won. I left with my parts and a new job and I've been here ever since. I knew when I came to work at AmericanMuscle,...
JeffMarketing
I've loved Mustangs for as long as I can remember. My dad was a Camaro guy growing up, but his first work truck was a Ford, and we've been a Ford-only family ever since. My dad is a sheet metal worker/mechanic, so everything I know about my car I learned...
DanCustomer Support
All my other cars were all-wheel drive, my brother had an 04 cobra and i wanted to compete and beat him with naturally aspirated so i went with a mach1 - and beat him. Now he works here too! I got lucky and was able to find one of the...
SandyOperations
I have only driven 2 manual transmission Mustangs, the 1st was the car that taught me how to drive stick shift. The other is my current daily driver. A very memorable moment about my GT500 happened when I purchased a JLT CAI and SCT tuner. I thought the car was...
KarenCustomer Support
I am a Mustangaholic. Do not try cure me, I am perfectly ok with being one. I have owned over 10 Mustangs in my lifetime already. I currently have just 5 (I did own 8 at one time). I fell in love for the first time when I was 13....
Chris RMarketing
I was raised by a car family. Drag racing and the Ford blue oval were always a huge part of our household. During my high school years, working on cars and participa....err watching street races probably helped further pull my focus from my priorities and I was hooked. After high-school...
LeeCustomer Support
I am a diehard Mustang fanatic. I first fell in love with Mustangs when I was 15 and I found a 1966 Mustang coupe restoration project. That was the beginning of my addiction. When it came time for my wife to get a new car, she had already driven my...
MikeLead Calibrator & Ford Performance Expert
I’ve had 18 Mustangs, ranging from a stock 66 coupe to a low 9-second Fun Ford Weekend” Street Renegade 96 GT that made 888 RWHP. (308 cid motor, Edelbrock heads, intake and topped off with a Paxton Novi 2000R supercharger pushing 30 psi of boost). My best pass in that...
BrianContent Development
Mustangs hold a special place in my heart. My father owned a 65 mustang when he was younger, but a friend wrecked it. The grille pony still sits on his workbench. Until getting my own pony, I had no clue why he would keep a metal horse for so long....
JamieCustomer Support
This whole story starts when I was 15 and I had to have a foxbody. So I went out and found the loudest fastest foxbody that 5 grand could buy. When I realized that this thing was a certain death trap I sold it and moved onto the 2000 GT...
GerryCustomer Support
When I retired after working for the city of Philadelphia and Septa I decided it was time to relive my earlier years and buy a real muscle car. (I also took on this job at AmericanMuscle for fun - I love the car and the community and belong to several...
EthanInventory Control
I've worked here for 3 years now and done pretty much everything in the warehouse from mounting and balancing wheels/tires, driving the forklift, shipping, and receiving. Both my brothers worked here in other departments, keeping it in the family! My car philosophy's pretty simple, I just want to get where...
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Ford, Ford Mustang, Mustang GT, SVT Cobra, Mach 1 Mustang, Shelby GT 500, Cobra R, Bullitt Mustang, SN95, S197, V6 Mustang, Fox Body Mustang, and 5.0 Mustang are registered trademarks of Ford Motor Company. Saleen is a registered trademark of Saleen Incorporated. Roush is a registered trademark of Roush Enterprises Inc. AmericanMuscle has no affiliation with the Ford Motor Company, Roush Enterprises, or Saleen. Throughout our website and Mustang catalog these terms are used for identification purposes only.