How to Install Underdrive Pulleys for a 1996-2004 Mustang GT and Cobra
This Mustang Parts Installation Guide Works For
|  | Tools Required
Installation Time: 2 Hrs |
Installation
- Disconnect battery before starting installation. Loosen alternator pulley with an impact gun and 15/16” socket. Loosen water pump pulley with a ratchet and 10mm socket.
- Loosen crankshaft balancer by using a 1/2” drive breaker bar and an 18mm socket.Tip:For manual transmission cars, place car in gear before loosening crank bolt. For automatic transmission cars, remove transmission inspection cover and wedge a wrench in between the flywheel and bell housing to prevent the engine from turning over.
- Remove accessory drive belt by using a 3/8” drive ratchet and releasing belt tension with the tensioner.
- Once the belt is removed, you can finish removing the alternator and water pump pulleys. Remove the crank pulley bolt and washer. Without the washer, thread the factory crank bolt about halfway back in and use a harmonic balancer puller to remove the factory balancer.
- Place factory balancer over Stack Racing crank pulley. Using supplied 11mm bolts and washers, join the factory balancer and Stack pulley as shown. Tighten three bolts in small increments to carefully draw the two pulleys together. When pulleys are fully seated, back bolts off a full turn and tighten with a torque wrench to 12 ft-lb. If you are having trouble trying to seat the pulleys, placing them in hot water for 10-15 Mins prior to installation.
- Place high-temp RTV silicone into keyway on pulley assembly and slide onto crankshaft snout as shown. Install new supplied crankshaft bolt with factory washer and tighten to 60 ft-lb. using a torque wrench.
- Using factory nut, install new alternator pulley with an impact gun. Using factory hardware, install new water pump pulley with a ratchet and 10mm wrench.
- Re-install accessory drive belt and re-connect battery to complete installation. When restarting vehicle, make sure the pulleys are properly aligned and there are no unusual sounds before taking the car for a drive.
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AmericanMuscle is always a great place to shop for my mustang. They give detailed information about the parts and if they fit or what they need in order to fit. It is also very helpful that they suggest accessories to go along with what you buy. For an example, I just bought a new exhaust system and they suggested new O2 sensors (or extenders) which wad needed since the other ones came up to short. I will always buy from AmericanMuscle and recommend them to other mustang enthusiasts.
Dylan I.
Got everything I ordered as fast as they could and it was in great shape. My mustang looks much better now with only a few things ordered. Will continue to order in the future
Nathaniel F.
Easily the best website for late model mustang enthusiasts. I absolutely enjoy looking through the website and finding all the cool things I can do to my stang. I also very much like the build list, very cool
Charles M
Excellent customer service! After I ordered the part, I realized I needed a different part from them. Customer service was abke to run down to the warehouse and cancel the order at the last minute. A total lifesaver! Having worked in customer service, I can only say good things about the obviously dedicated staff at American Muscle. Keep up the great work! I'll be shopping with you, again!
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Thee best Ford Mustang performance parts retailer on the web. The price points, parts selections for all years, always free shipping, customer secrvice and techinical service is honestly second to none on the web. The other beauty is that you can view several pics of the products and see the products on customer cars and read those same customers reviews.
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I have been using American Muscle for several years now and am impressed by the quantity and quality of the products sold there. I will continue to use them for virtually all my Mustang modification needs. The Customer Service folks, in particular Karen, have been nothing but Outstanding and very responsive to inquiries. Now all I have to do is save up some more money for my next modification LOL!
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Everything was delivered in a fast manner and it was 2 days before Christmas. I was notified of every step and one thing I ordered was not in stock and I appreciated the notification that it was not in. I think they all do a fantastic job and it is a wonderful website. Very easy to manage. I will be ordering again in the future. Have a wonderful year 2012
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To the gang at AM, I wanted to take some time to thank you all for what you've done for me in the year about to end. Your people have always treated me with respect and kindness. My shipments have always been timely and correct. If there has ever been a problem you all have gone above and beyond the call of duty to see that it was worked out without hesitation. I've never done business with a company that has treated me so well. Rest assured that all my ink needs will go through you. You have a classy operation with top-notch employees. They are a credit to your success. I hope you will be able to forward this email to your people as they should know that they are appreciated by the people they deal with. I send this with my deepest thanks for a job well-done. I wish you all a very Merry Christmas and a Happy New Year. Be happy and be well!
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I've been looking on American Muscle since I bought my first Mustang a couple months ago. I decided to give them a try, when a product I wanted came up at a really great price. It was easy to buy, shipped fast, and their video guide made it a breeze to install my modification in less time than they even estimated. I look forward to continuing to do business with American Muscle as I modify my Mustang in the future.
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I have made several purchases from American Muscle car and I have been extremely pleased. I have only had one problem and I was able to speak to someone who was able to talk me through an installation problem I was having. I will utilize them for all of my Mustang needs whenever possible.
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Anthony A
Hi, I wasn't sure the correct place to send this email but I'm sure you could pass it along to whoever. I just wanted to comment on your employee you have working the online forums, his name is Chris Young. This guy is definitely representing your company well! He's gone above and beyond in helping me out and from what I've seen others on the forums as well. He is the perfect example of why I ONLY buy from American Muscle. I hope he stays around for a while on the forums because he is definitely my favorite rep I've seen from AM so far. If you could pass this along to whoever his superior is I'd greatly appreciate it because he needs some kind of recognition for all I've seen him do.
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Chris G
It is not often that aftermarket accessories live up to their claims - but this Tuner is amazing. This Tuner unleashed a Beast that lives under the hood of my 2001 SVT Cobra. Thank you and I would recommend that anyone who is on the fence about making this purchase... Go for it - you will never realize such a huge increase in HP & Torque for less than 400 bucks! Well, Well Worth every penny. And the free tunes for life is just a bonus.
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I like the fact that every item has a review and shows customers pictures with the item installed. My shipping was on time and arrived quicker than I thought it would have to my house. American muscle is a great online site this site will be the only place I purchase parts for my 1995 mustang. Thank you a lot American Muscle
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This company is by far the best Ford Mustang parts seller I've purchased from. They keep with the markets and needs for specific Mustang parts and their prices of products including shipping is one of the best. Not only that, their customer service is excellent!
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Love the parts that I have ordered, installation was easy and customer service was awesome. Website is highly informational for experienced and non-experienced alike...will order again.
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Chris G
I purchased a set of floor mats and rear black out panel for my new 2011 Mustang GT Convertible. The shipping was fast, the products were packaged safely and the products were great! I contacted customer service about a reverse C stripe, and the representative was very informative and helpful. Highly recommended seller for all year mustang parts and accessories.
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American Muscle is truly the best, most reliable place to buy mustang parts. The reason why i like it so much is because the site gives great description on parts and its a really easy site to navigate on. If only they had 1994 v6 mustang tail lights! haha Love the site, and its the only one i use for mustang performance. Its also great because theres no tax or shipping fee which to me, is amazing considering the fact that other sites charge soooo much for shipping on small things. Best mustang performance site on the web!
Stefan O
Product descriptions and pictures are very good. Made it easy to select the item I wanted. Ordered a front license plate to give my wife to put on her 2004 40th edition Mustang Convertible. She loved it. Price was reasonable, the license plate was sharper than those available from competitors and it was shipped quickly. I've found my Mustang parts place.
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Amazing product at an affordable price, and the ordering/shipping process was unbelievably quick and painless. Will definitely order from this company again as I work to customize my 2005 Mustang GT--I would choose them over Ebay or other online retailers offering the same merchandise.
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American Muscle has certainly become the standard I will compare all of my online transactions with. I have a hard time believing there is anyone better than American Muscle. I'm beyond pleased with their service.
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AM had the best price with no shipping costs, what a great deal. Other vendors had the same price but wanted 20 dollars or more to ship. Also, the how to instructions and videos for installation are very helpful. I couldn't be more pleased with my purchase.
Richard M
Was a pleasure ordering from the site. Customer service was quick to respond to an issue at hand on my end and was resolved very quickly. Will definataly be returning for more business. Thanks!
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American Muscle has certainly become the standard I will compare all of my online transactions with. I have a hard time believing there is anyone better than American Muscle. I'm beyond pleased with their service.
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I live across the country from them too. The Sequential tail lights are great and work great, might consider a relay to slow them down some so it is easier to see and make out but otherwise they are awesome.
Michael A
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Robert R
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Sara A
Awesome customer service. Great prices. They have really helped me to make my 2004 mustang how I wish it was when I bought it. And the best part is that I did 90% of the work myself thanks to there website and the how to video's they have. Thanks for everything guys....
William B
I had a great experience with American Muscle. They gave me advice on what was in the best interest of my car, and why. I had to change my order last minute, and they made it happen with ease. They called me back, when they didn't have to, and even kept me up to date with emails. I am a new classic car owner, and a little under expirenced to know what is absolutly best to better my car. I would not have been able to make the right decisions with out them. I will keep being a loyal customer to American Muscle.
Erik S
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Kary K
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AmericanMuscle is the best website for mustang parts ever. I wish I could of found this site a lot sooner to work on my first mustang. Pricing was amazing, I work for a auto parts store and even with my discount I can't compare to the price's on here. I have customer's looking for mustang performance part's and I have referred them to AmericanMuscle. Thanks to all at AmericanMuscle.
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This is the 3rd or 4th time I've ordered from American Muscle and I can't say anything bad about them. Their service is prompt, the quality of their products is excellent and their website is very easy to navigate. We have a 2007 Mustang GT and so far I've ordered everything for it from American Muscle, they have an awesome variety to choose from. I highly recommend it to anyone, you won't be sorry.
Leo S
Even though I ordered the day before Thanksgiving, everything was pulled together and shipped. UPS actually showed picking it up Thanksgiving day. Took less than a week to arrive in TX. Just as in my past orders everything was complete and arrived in good shape. No pieces missing or damaged. Once again I am very pleased with my order from American Muscle.
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I have found a new home at America Muscle since purchasing another mustang, I randomly found your ads at a website I visit. And from my first purchase I have been treated nothing less then completely professional, Great products, Super fast delivery. I see myself being a customer for years to come, Not many companies can even come close to the great service American Muscle offers its customers.
James C
On my most recent order from AM I had some challenges with the product installation. The customer service team at AM resolved all of my challenges quickly, efficiently and pleasantly. At all times their customer service team exceeded my expectations. I have pulled all of the other car supplier catalogs from my magazine racks except the American Muscle catalog. From now on my Mustang only rides with American Muscle. Thank you for exceeding my expectations.
George Y
I have know American Muscle to be a very good website for a very long time. However, up until recently, I have never bought anything from them. Now that I have, I see that their Customer Service is above and beyond the typical website. They are actually interest, KNOWLEDGEABLE, and give a crap about what you are trying to do! I absoultely think that they are the best place on the web to find mustang parts.
Stephen C
These guys are great. They had the best price for the items I needed and fast, FREE shipping. My order was received within 4 days of my order. Keep in mind, I ordered on a Sunday night. Others say they have a good price then stick it to you on the shipping. These guys have the best price and then ship it free. Their site is easy to move through and locate the parts you need using OEM numbers to back up what your looking at. I will return in the future as the need arises. Thanks for a quick, easy transaction!!
David L
American Muscle is on the top of my list of favorites that I check before purchasing any parts for my 1998 Mustang SVT Cobra convertible. Prices and products are really good, shipping is super quick& no complaints in several years of doing business with this Vendor. I will definitely be back again & again!!! Thanx again
Richard A
I have bought quite a few things from American Muscle and each and every item has been exactly what I wanted and ordered, I have not been disappointed with any part of the Merchant-Customer relationship... They are also a sponsor of our Mustang Car Club! Thanx guys for all you do for us!
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From start to finish it was a excellent experience. the website was easy to find what parts I needed, the prices were great and they even offered free shipping on the parts I ordered. After the purchase I was given a conformation email to let me know that they received my order and another to let me know it was shipped and the tracking number for my package, I had my order sitting on the porch in three days after the purchase. I will be shopping here again.
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Walt S
I'm boosting the performance on a '93 Foxbody convertible 5.0. It was a pleasure to shop online at AmericanMuscle. Ordering was a breeze and the choices of products within a category was extensive. The entire order was received within 4 days of ordering. no back order stuff to mess with also. I'm going to stay with AmericanMuscle in the future. I'm very please. Thank you!
Ronald B
The prices at AM are great, and the free standard shipping is fantastic. But to me the absolute best part of AM is their IMPECCABLE customer service!! They're good 'ol english speaking Americans. And they actually know what they are talking about. And if there is a problem with your order, they will resolve it in a timely manner. Will definitely be ordering from them again and again.
Stephen H
Over all it's a great place to get the best prices and awesome customer service. The people who work there really know what there talking about and they can answer any questions you may have regarding your Mustang.I am very satisfied with all my parts that i purchased from them, i will certainly be recommending them to all my friends and family.
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AmericanMuscle probably has the cheapest, rock bottom prices on all Mustang parts! Aside from its cheap prices, they also topped it off with a free-shipping deal! It doesn't get any better than that! Their customer service is beyond exceptional! They've always been helpful and courteous when I asked them for information and specs about my previous purchases. Subscribe on their e-mail list and they'll even send you coupons, It doesn't get any better than that! Rock bottom prices with coupons and free shipping! What else can one ask for?
Paul C
I cannot tell you what a joy it is to do business with American Muscle. Their sales and customer service departments are always on point, and able to answer my questions with ease. They always beat their competition on pricing, and have an ever growing selection. There parts ship quickly, and arrive in a timely manner, all for free. I haven’t found anyone else with free shipping. They also give us military a good price break, so we save even more money. There online catalog is the easiest online catalog to browse, that I have found yet. I absolutely praise American Muscle for the service they provide us.
Aaron W
Being from Canada I was a little unsure about placing a order of the size and amount that I did, but must say the ease of placing the order and tracking the order all the way to my door was a very pleasant experience and I will be dealing with American Muscle in the future. I would also recommend the product and services to anybody thinking of ordering in the future.
Robert S
I've put in 10 orders from American Muscle and every single time, they have been an absolute breeze to deal with. I have had no problems whatsoever. Every time I have had a question, the staff has been VERY supportive, informative, and they seem like they are actually interested in assisting you. AM has the best customer service I have ever had the pleasure of dealing with. I will continue to order from them. They have top quality parts, awesome selection, great service, fast and free shipping and tough-to-beat prices. It's nice to be able to buy things for a car that I love from a company that I can completely trust. NO ONE can beat AmericanMuscle.com.
Valerie J
No problems encountered with the order and the shipping was very fast and free, very nice touch. Pricing was in line with what I had expected. I have added them to my most favorite list status and will be using them in the near future for my parts, etc. purchases for my 1998 Mustang Cobra convertible,#2931 of 3480. Thanks for the great service to Mustangers!!
Richard A
I am completely satisfied with the purchase I made several years ago for the Sequential Light Kit for my 1998 Ford Mustang GT Convertible. I now have a 2002 Ford Mustang GT Convertible and plan on making some changes to it. I intend for all of the parts needed to be purchased from no one other than AmericanMuscle.com.
Ernesto C
I HIGHLY recommend you do business with AmericanMuscle.com. They are very courteous and helpful in assisting one with obtaining information before a purchase has been made. Free shipping really can't be beat! I ordered a set of lowering coil springs for my Mustang and they were shipped FREE and they weighed 40 lbs. I will return to AmericanMuscle with all of my automotive performance business needs!
Robert R
I've ordered from this vendor before and each time they have exceeded my expectations. As an owner of a 2002 Mustang, they offer a lot of interesting products for my vehicle. I will be ordering from them again soon. Their policy of no shipping charges is very appealing to me and sets them apart from their competition. Their communication on the status of your order and their promptness in shipping is also very much appreciated.
Steven T
I researched the items that I purchased extensively, found Americanmuscle.com to be the best price. Their customer service dept. was very friendly, knowledgeable and their 1st language is english. They post their own customers install instructions, reviews and comments. This place is one that I will purchase from again. Thanks for a great buying experience.
Greg M
American Muscle continues to foster a feeling of community with its customers, Mustang owners -who are a tight knit community in and of itself. This effort to integrate with their customer base is lacking in the automotive aftermarket parts industry. It is because of this that many in the Mustang community come back to American Muscle time and time again.
Jordan C
Ryan D.Customer Support
I grew up a Chevy kid, but when it came time to get a muscle car of my own, I fell in love with Mustangs. Been bleeding blue ever since. Being a Customer Service Rep at American Muscle lets me talk about the cars I love and how to make...
DaveTraining Director
I have been toying with Mustangs since before a driver's license was even an option. I've owned somewhere around 15 and I'm not done by a long shot. It all started with a 175 HP pearl white convertible Fox Body. It sparked my love for Mustang's and that sparked a...
BillCustomer Support
I'm currently a student at Penn State University studying political science. I've run a performance shop on the side for over a year now, and I've been working on cars for 7 years now. I've done transmissions, engines, and suspensions on many different cars. I used to be a Chevy...
GerryCustomer Support
When I retired after working for the city of Philadelphia and Septa I decided it was time to relive my earlier years and buy a real muscle car. (I also took on this job at AmericanMuscle for fun - I love the car and the community and belong to several...
KarenCustomer Support
I am a Mustangaholic. Do not try to cure me, I am perfectly OK with being one. I have owned over 10 Mustangs in my lifetime already. I currently have just 5 (I did own 8 at one time). I fell in love for the first time when I was...
DuncanMarketing
Got into cars when I was young. Always was into the Mustangs because of the movie 'Gone in 60 Seconds' with the 1967 Shelby GT500 Fast back when I was growing up. I am currently attending Universal Technical Institute for Automotive/Diesel and Ford Fact program. I just started working at...
DannBama Tuning Specialist
I may be the only person to ever brave a winter with drag radials on a Mustang, while still daily driving it. Don’t worry, I finally got them off in the spring (day late and a dollar short, right?), and I promptly finished those tires at our company picnic in...
CraigProduct Development
I have always been around Mustangs in my professional life, either fixing them as a mechanic, selling them at dealerships, or modding them here at AmericanMuscle. Instead of starting right away with the power mods, I started looking more into suspension and weight reduction. I have always dreamed of entering...
LeeCustomer Support
I am a diehard Mustang fanatic. I first fell in love with Mustangs when I was 15 years old and I found a 1966 Mustang coupe restoration project. That was the beginning of my addiction. I quickly added a 1993 Mustang LX 5.0 to my collection which served as my...
JamieCustomer Support
This whole story starts when I was 15 and I had to have a foxbody. So I went out and found the loudest fastest foxbody that 5 grand could buy. When I realized that this thing was a certain death trap I sold it and moved onto the 2000 GT...
HeatherCustomer Support - Lead
I went to automotive school in Exton, PA, and worked as a mechanic for a while. My dad is a huge Ford guy; he used to drag race and my uncles raced motorcycles so I was always in the garage growing up. Working here is nice because it's not as...
Ryan MBama Tuning Specialist
I got my first Mustang when I was 16, a two tone 91 GT red and silver with a sunroof that didn’t leak! And needless to say I was a bit timid to do work on it, I hadn’t modified any vehicle before outside of installing a CD player. I...
DrewCustomer Support
Recently I bought my first home, the selling point for the house was not the amount of land, bedrooms, or bathrooms like how most people would choose a home. I made my choice based on the garage where the mustang sleeps. The garage is completely finished with painted floors, walls,...
Mike JCustomer Support - Manager
My first car was a 1989 Ford Mustang Saleen Convertible that I used as my test car to learn about working on Mustangs. Foxbodies have become my passion and now I pretty much consider myself a Foxbody expert. My dream project car is a Foxbody with a 03-04 cobra swap...
KarenCustomer Support
I am a Mustangaholic. Do not try cure me, I am perfectly ok with being one. I have owned over 10 Mustangs in my lifetime already. I currently have just 5 (I did own 8 at one time). I fell in love for the first time when I was 13....
BrickPurchasing
I was a customer first - 7 years ago I came in to buy parts, got in an argument with someone about a part, and won. I left with my parts and a new job and I've been here ever since. I knew when I came to work at AmericanMuscle,...
JeffMarketing
I've loved Mustangs for as long as I can remember. My dad was a Camaro guy growing up, but his first work truck was a Ford, and we've been a Ford-only family ever since. My dad is a sheet metal worker/mechanic, so everything I know about my car I learned...
DanCustomer Support
All my other cars were all-wheel drive, my brother had an 04 cobra and i wanted to compete and beat him with naturally aspirated so i went with a mach1 - and beat him. Now he works here too! I got lucky and was able to find one of the...
SandyOperations
I have only driven 2 manual transmission Mustangs, the 1st was the car that taught me how to drive stick shift. The other is my current daily driver. A very memorable moment about my GT500 happened when I purchased a JLT CAI and SCT tuner. I thought the car was...
KarenCustomer Support
I am a Mustangaholic. Do not try cure me, I am perfectly ok with being one. I have owned over 10 Mustangs in my lifetime already. I currently have just 5 (I did own 8 at one time). I fell in love for the first time when I was 13....
Chris RMarketing
I was raised by a car family. Drag racing and the Ford blue oval were always a huge part of our household. During my high school years, working on cars and participa....err watching street races probably helped further pull my focus from my priorities and I was hooked. After high-school...
LeeCustomer Support
I am a diehard Mustang fanatic. I first fell in love with Mustangs when I was 15 and I found a 1966 Mustang coupe restoration project. That was the beginning of my addiction. When it came time for my wife to get a new car, she had already driven my...
MikeLead Calibrator & Ford Performance Expert
I’ve had 18 Mustangs, ranging from a stock 66 coupe to a low 9-second Fun Ford Weekend” Street Renegade 96 GT that made 888 RWHP. (308 cid motor, Edelbrock heads, intake and topped off with a Paxton Novi 2000R supercharger pushing 30 psi of boost). My best pass in that...
BrianContent Development
Mustangs hold a special place in my heart. My father owned a 65 mustang when he was younger, but a friend wrecked it. The grille pony still sits on his workbench. Until getting my own pony, I had no clue why he would keep a metal horse for so long....
JamieCustomer Support
This whole story starts when I was 15 and I had to have a foxbody. So I went out and found the loudest fastest foxbody that 5 grand could buy. When I realized that this thing was a certain death trap I sold it and moved onto the 2000 GT...
GerryCustomer Support
When I retired after working for the city of Philadelphia and Septa I decided it was time to relive my earlier years and buy a real muscle car. (I also took on this job at AmericanMuscle for fun - I love the car and the community and belong to several...
EthanInventory Control
I've worked here for 3 years now and done pretty much everything in the warehouse from mounting and balancing wheels/tires, driving the forklift, shipping, and receiving. Both my brothers worked here in other departments, keeping it in the family! My car philosophy's pretty simple, I just want to get where...
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Ford, Ford Mustang, Mustang GT, SVT Cobra, Mach 1 Mustang, Shelby GT 500, Cobra R, Bullitt Mustang, SN95, S197, V6 Mustang, Fox Body Mustang, and 5.0 Mustang are registered trademarks of Ford Motor Company. Saleen is a registered trademark of Saleen Incorporated. Roush is a registered trademark of Roush Enterprises Inc. AmericanMuscle has no affiliation with the Ford Motor Company, Roush Enterprises, or Saleen. Throughout our website and Mustang catalog these terms are used for identification purposes only.